Production


Union Cement Norcem Company – Plant Details Union Cement Norcem Company is the largest cement producing company in the gulf region with the annual clinker production capacity of 4.5 Million MT and cement production capacity of 4.8 Million MT.

UCN has commenced its cement production business in the year 1975 with 1 clinker production line and now has 4 clinker production lines including the largest clinker production line K4 with the capacity of 10000 TPD.

UCN has diversified cement production capabilities like Ordinary Portland Cement, Sulphate Resistant Cement, Moderate Sulphate Resistant Cement & Oil Well Cement.

UCN also capable to produce the blended cement of any type as per the customer or market demand.

UCN plant is well equipped with the state of the art technology for the production process.

Milestones

  • UCN has commissioned first clinker production line Kiln No.1 with the capacity of 750 tpd in 1975.
  • UCN has commissioned the second clinker production line Kiln No.2 with the capacity of 750 tpd in the year 1977.
  • UCN has commissioned third clinker production line Kiln No 3 with the capacity of 1500 tpd in the year 1979 which upgraded upto 2000 tpd in year 2002.
  • UCN has commissioned fourth clinker production line Kiln No 4 with the capacity of 10000 tpd in the year 2006.
  • Kiln I, 2 & 3 Technology & Project designed, erected and commissioned by IHI, Japan.
  • Kiln # 4 technology & project designed, erected and commissioning by CBMEC China.

Plant Equipment Highlights

  • Plant no 4 is the first largest kiln in the Middle East with the capacity of 10000 TPD and capable to produce upto 12000 tpd.
  • Plant no 4 is equipped with the first largest pendulum cooler by IKN with the capacity of 10000 TPD.
  • Plant no 4 is equipped with two LOESCHE vertical roller mills for raw material grinding (Type: LM 60.4) with the capacity of 400 TPH.
  • Plant no 4 is equipped with two LOESCHE vertical roller mills for the cement grinding (Type: LM 56.3 +3) with the capacity of 210 TPH.
  • UCN plant is capable to operate with multifuel like heavy fuel oil, coal, gas or combination in desired ratio.

Major Equipment specification is shown below

UCN has 4 raw mills, 4 kiln & 6 cement mills.

Equipments Capacity
2 Ball mills for Raw material grinding 130 TPH each
2 Vertical Mills for raw material grinding 400 TPH each
Kiln 1 & 2 750 TPD each
Kiln 3 2000 TPD
Kiln 4 10,000 TPD
2 Ball Mills for cement grinding 40 TPH each
2 Ball Mills for cement grinding 45 TPH each
2 Vertical Mills for cement grinding 210 TPH each

 

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